Processes

FULL FAT SOYA

The product is fed from the silo into the Soya Bean Cleaner and is then fed to the Hammer Mill (available in 7.5kW, 22kW, 30kW, 37kW, 55kW, 75kW) with the suitable screen size (available in 0.75mm, 0.9mm, 1.2mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.2mm, 5mm, 8mm & 10mm). From the Hammer Mill it is blown using the 7.5kw External Drive Blower to the Cyclone. The product is then rotary fed into the Open Trough Auger ontop of Volumetric Feeders which are feeding the extruders via a Variable Speed Drive.

 

The product is then extruded at 160 degrees and taken via the Open Trough augers into an Incline auger with canopy and blower which blows off the initial steam generated during the extrusion process. The product is then fed into cooling Bins via an open trough auger with gate slides. The finished product can then be bagged-off after cooling from the Bagging-off unit or can feed directly into a bucket elevator into silos for storage.

 

STARCH

B-Grit Grain is fed through the maize cleaner. The product is fed into the Hammer Mill (available in 7.5kW, 22kW, 30kW, 37kW, 55kW, 75kW) with the suitable screen size (available in 0.75mm, 0.9mm, 1.2mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.2mm, 5mm, 8mm & 10mm). Our finest screen 0.75mm is able to produce a product of under 200 micron.) via variable speed drive.

 

From the Hammer Mill it is transported via pipe auger into volumetric feeders and then fed to the 75kW or 90kW Extruder where the product is extruded at ± 85 degrees Celcius on the gauge. After extrusion it is then transported via incline conveyor with blower and canopy to blow off the steam generated by the extrusion process. The product is then cooled in cooling bins and then re-milled to a ± 68% under 160 micron, then bagged-off on the bag-off unit and scale system.

 

FISH FOOD

The individual ingredients are fed into a ribbon blender via dosing augers for the vitamin premixes and ingredients to be added. The product is blended for approx. 3 minutes for maximum blend. It is taken via the Variable speed drive auger into the hammer mill(available in 7.5kW, 22 kW, 30kW, 37kW, 55kW, 75kW) with the suitable screen size (available in 0.75mm, 0.9mm, 1.2mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.2mm, 5mm, 8mm & 10mm). Our finest screen 0.75mm is able to produce a product of under 200 micron). It is milled to a spec size then blown via the 7.5kW External Drive Material Blower into a cyclone with rotary valve which feeds into an open trough auger ontop of shortened volumetric feeders.

 

The product is then fed into a pre-conditioner which then feeds the Extruder (55kw or 75kw). The product is extruded at 115 degrees Celcius on the gauge, then cut with a Direct Mount VSD Cutter Unit into the relevant size required for the finished fish food product. It is then transported with an open trough conveyor with blower and canopy into a bucket elevator which feeds a dryer via a rotary valve and then dried. It is then fed onto a conveyor via the rotary valve, this fish food can now be bagged.

 

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